What’s LWRT Mold?

As a leading LWRT Mold maker, we’re pleased to introduce new technology named LWRT for somebody else.

LWRT means Low weight reinforced thermoplastics. This type of material has been widely used in underbody shield of Automotive industry. both for Interior and exterior parts.

LWRT composite sheets are typically thermoformed into parts with a desired geometry.
Thermoforming is a stretch-forming process resulting in a reduction of the sheet’s original thickness. The deeper the cavity of the geometry is designed, the thinner the wall thickness of the final part will be.
The formability of the sheet material is its ability to form into parts with desired geometry without failure. The geometry of the parts varies according to different applications, and some
applications have a very complex geometric design. A good example of such applications is trunk trim, which has a deep-drawn, multi-cavity geometry.

The advantage of LWRT material would be:

1.weight reduction of at least 25% compared to traditional technologies

2.acoustic performance satisfaction without need for additional sound-absorbing elements to be welded or over-molded per piece.

MDC Mould, as a professional LWRT Mold maker, has produced many molds for our customers, such as Audi, BMW, Daimler, Jaguar, etc.

Please keep us in touch as below info, if you required.

Taizhou Huangyan MDC Mould&Plastic Co.,ltd

No.35-1 Qingfeng Rd, Huangyan North Industrial estate, Taizhou, Zhejiang, china 318020

E-mail:mater@zjmdc.com;  Website:http://www.zjmdc.com

What are the advantages of parting surface design?

In order to make the product easy to eject and simplify the ejection system, the position of the parting surface should make the product leave the bottom mold after the mold is opened;

  1. Reduce the damage of flash to the appearance of the product, and at the same time facilitate the removal of flash;
  2. Facilitate mold manufacturing and mold parts processing;
  3. For products with high requirements for radial dimensional accuracy, the effect of flanging thickness on the product accuracy should be considered, and the vertical parting surface should be taken to ensure the radial accuracy of products;
  4. Ensure the strength of the product and avoid sharp angle and weak walls.

It is very important to design the parting surface. The parting design should be carried out at the initial stage of mold design to draw the parting design drawing, so as to ensure the smooth demoulding of the product and facilitate production.

Please keep in touch with us, when any doubts on GMT Mould.

Taizhou Huangyan MDC Mould&Plastic Co.,ltd

Add: No.35-1 Qingfeng Rd, Huangyan North industrial estate, Taizhou City, ZheJiang, China, 318020

E-mail:master@zjmdc.com;Website:https://www.zjmdc.com/SMC_mould.html

Tel:+86-576-84616076

 

MDC in JEC World 2019

2019 JEC world was taken place on 12-14 March as scheduled. As the leading manufacturer of SMC/GMT moulds in China, MDC Mould always pay close attention to the changed and development of composites Industry.

In regards this composite exhibition, too many experts who have experienced in composite industry focus on the most advanced technology for Aero&Space, Auto&Transport, Construction&Energy, and introduce the discovery for the latest trends per industry. MDC keep to collect the information and growing up year by year

Please keep in touch with us, when any doubts on SMC/GMT Mould.

Taizhou Huangyan MDC Mould&Plastic Co.,ltd

Add: No.35-1 Qingfeng Rd, Huangyan North industrial estate, Taizhou City, ZheJiang, China, 318020

E-mail:master@zjmdc.com;https://www.zjmdc.com/SMC_mould.html

Tel:+86-576-84616076

What’s BMC Mould?

BMC mold is used a thermo plastic made up of a polymer resin, various inert fillers, fiber reinforcement, catalysts, stabilizers, and pigments that form a viscous. It is highly filled and reinforced with short fibers.

Depending on the end-use application, compounds are formulated to achieve tight dimensional control, flame resistance, high dielectric strength, corrosion and stain resistance and color stability. Its excellent flow characteristics make BMC mold well suited to a wide variety of applications requiring precision in detail and dimensions. The material is available in a wide variety of colors.

In addition, BMC mold is suitable for either compression molding or injection molding. Compressing molding of BMC is used to produce complex components such as electrical equipment, car components, housings for electrical appliances and tools, in large industrial volumes.

MDC Mould, as a professional BMC mold maker, is able to make BMC compression mold, as well as BMC injection mold with gate cutting.

If you’re interesting, please contact us as follows:

Taizhou Huangyan MDC Mould&Plastic Co.,ltd

No.35-1 Qingfeng Rd, Huangyan North industrial estate, Taizhou City, ZheJiang Province, china 318020

http://www.zjmdc.com 

E-mail:master@zjmdc.com

What is GMT MOULD?

MDC specialized in compression moulds , GMT mould is one kind of them .

so what is is GMT ?

GMT is Glass Mat Reinforced Thermoplasitcs, a kind of sheet molding compound with fiber reinforced thermoplastic. It is produced on huge laminators, using a thermoplastic resin and one or more forms of reinforcement. The process yields a lightweight, partially consolidated, semifinished composite in sheet form. Most forms are produced to 1,300 mm to 1,400 mm widths. However, some newer forms are made to greater but proprietary widths. The sheet stock may be cut to size to suit placement in the tool for a specific application and also can incorporate a decorative or functional surface laminated to one side. GMT mould makes possible the production of large parts with low tooling costs and fast cycle times via compression molding. The potential for parts consolidation presents the opportunity to further reduce weight and cost.

What’s the advantage of GMT mould parts?

Utilization of regenerated、Low forming pressure、Long storage period、Short shaping cycle、High production efficiency

What’s the mostly application of GMT mold?

GMT mold is mostly used in Automotive and building&construction, chemical industry, packaging, sport equipment, etc.

Please keep in touch with us, when any doubts on GMT Mould.

Taizhou Huangyan MDC Mould&Plastic Co.,ltd

Add: No.35-1 Qingfeng Rd, Huangyan North industrial estate, Taizhou City, ZheJiang, China, 318020

E-mail:master@zjmdc.com;https://www.zjmdc.com/SMC_mould.html

Tel:+86-576-84616076

Molding temperature of compression mould

The molding temperature depends on the curing system of the resin paste, the thickness of the product, the production efficiency, and the complexity of the structure of the product. The molding temperature must ensure the initiation of the curing system, the smooth progress of the crosslinking reaction, and complete curing.

In general, part having a large thickness should have a lower molding temperature than a thin-walled part, which prevents excessive heat produce heat build-up inside the thick part. If the thickness of the product is 25-32 mm, the molding temperature is 135-145 °C. Thinner part can be formed at 171 °C.

The increase of the molding temperature can shorten the corresponding curing time; conversely, when the molding temperature is lowered, the corresponding curing time needs to be extended. The molding temperature should be chosen between the fastest cure speed and the optimum molding conditions. It is generally believed that the SMC molding temperature is between 120 and 155 °C.

Mold detail about the compression mould, please don’t hesitate to keep us informed as below:

Taizhou HuangYan MDC Mould&Plastic Co.,ltd

Add:No.35-1 Qingfeng Rd, Huangyan north industrial estate, Taizhou city, ZheJiang Province, China,

T:+86-576-84616076; F:+86-576-84616079

E-mail:master@zjmdc.com; Website:https://www.zjmdc.com/SMC_mould.html

SMC MOULD application

As a professional SMC Mould manufacturer in china, MDC mould can provide SMC mould and low volume quantities of SMC molding service with our customers.

SMC Mould process produces high strength, complex parts in a wide variety of sizes.. The SMC material charge is manually or robotically placed in SMC mould; the heated mold halves are closed, pressure can be available applied  from 500T till 4000T  at MDC workshop.,cycle time ranges from one to five minutes, depending on part size and thickness. Features such as ribs, bosses and inserts can be molded in.

In-mold coating(IMC) and vacuum system in SMC mould are available to improve surface paint ability, eliminating the need for primer.
Color compounds can be customized.

Please keep us informed, when any questions or requirements.

MDC Mould&Plastic Co.,ltd

No.35-1 Qingfend Rd, Huangyan North industrial estate, Taizhou city, Zhejiang, China 318020

T:+86-576-84616076; F:+86-576-84616079

E-mail:master@zjmdc.com; website:http://www.zjmdc.com

Underbody shield GMT Mold

MDC Mould, as a professional GMT Mold manufacturer, has collaborated with Daimler, Audi, VW, etc, as well as Tier one of car manufacturer.

Underbody shield in passenger car are mostly used GMT process, which is good protective in under-tray when driving. Now we’re honor to introduce GMT material for you as follows:

GMT is Glass Mat Reinforced Thermoplasitcs, a kind of sheet molding compound with fiber reinforced thermoplastic. It is produced on huge laminators, using a thermoplastic resin and one or more forms of reinforcement. The process yields a lightweight, partially consolidated, semifinished composite in sheet form. The sheet stock may be cut to size to suit placement in the tool for a specific application and also can incorporate a decorative or functional surface laminated to one side. GMT mould makes possible the production of large parts with low tooling costs and fast cycle times via compression molding. The potential for parts consolidation presents the opportunity to further reduce weight and cost.

What’s the advantage of GMT mould parts?

Utilization of regenerated、Low forming pressure、Long storage period、Short shaping cycle、High production efficiency

If you have any requirements, please keep in touch with us as below:

Taizhou HuangYan MDC Mould&Plastic Co.,ltd

No.35-1 Qingfeng Rd, Huangyan North industrial estate, Taizhou city, Zhejiang province, China 318020

E-mail:master@zjmdc.com ; Website:https://www.zjmdc.com/GMT_Mould.html

T:+86-576-84616076

SMC Mould in bathroom application

MDC Mould, as a professional SMC mold maker, has focus on composite mold including different process of technologies in Bathroom industry over 15 years.

Just take shower tray for example. In previous, these shower trays were used ceramics technology. But nowadays, it’s almost completely replaced by SMC,which is amazingly strong while also remaining light in weight. Moreover, the material is non-hygroscopic, non-corrodible and ideally suited for aesthetically pleasing shower trays. These fantastic properties made SMC the best choice of material for the manufacture of the shower tray range.

MDC Mould has successfully supplied SMC shower tray molds to customers all around the world. These shower trays are best in class and are very popular because of their extreme toughness and low weight design.

We have received extensive positive feedback about the mold running condition, and end customers are very satisfied with these products installation.

If you are looking for any similar SMC shower tray mold,please keep us in touch and speak with our technical experts. Our team of specialist are standing by to discuss your requirements you may have, and to help you get the exact product solution that you need.

MDC Mould&Plastic Co.,ltd

No.35-1 Qingfeng Rd, Huangyan North Industrial estate, Taizhou City,ZheJiang province, China 318020

T:+86-576-84616076; F:+86-576-84616079

E-mail:master@zjmdc.com; Website:http://www.zjmdc.com

SMC Mold in Heavy truck industry

MDC Mould, as a professional SMC Mold maker in china, provided SMC Mold as well as solution in heavy truck industry.

SMC (Sheet Molding Compound) works well for heavy duty truck parts, especially ones requiring complexity, strength, and impact resistance.  One of the projects MDC mould is working on is a heavy truck with these SMC parts, including roof spoiler and passenger’s truck fender extensions.  Each of these SMC parts is very complex in geometry because of its complex application.  The following is a picture of one of the SMC fender extensions.

If a part needed this much complexity was manufactured with sheet metal, it would have many more pieces of the assembly and much more bracing.  Metal would also not have the resistance to corrosion and impact that is enjoyed by this composite part.

This fender extension with SMC material is from a truck that has been on the road since 1993, with over 270,000 miles on it.  So you can obviously see that composite material has a good application.

Please keep us informed when any new projects required for discussion.

MDC Mould&Plastic Co.,ltd

No.35-1 Qingfeng road, Huangyan North industrial estate, Taizhou city, Zhejiang, China 318020

T:+86-576-84616076; F:+86-576-84616079

Website:http://www.zjmdc.com; E-mail:master@zjmdc.com