SMC cable bracket mold performance advantages and applications

There are many kinds of materials for making cable supports. At present, metal Angle iron cable supports, cement cable supports and polymer composite cable supports are widely used. For a long time, the power system and the public utility sector using metal Angle iron, aluminum alloy or cement cable bracket laying cable more.

Traditional material of cable support, performance limitation due to material itself, has been in use there are many defects, such as the traditional cable metal stents in harsh environments prone to corrosion, short service life, such as subway, tunnel, chemical industry, such as wet or damp coastal salt fog, use metal stent is easily corroded, the high cost of facilities maintenance, and short service life.

With the need of electric power engineering construction, especially the cable into ground project in the transformation of power grid in large and medium cities, there is an urgent need for a new generation of cable supports with excellent performance, long service life and more efficient, safe and reliable cable laying.

SMC cable bracket mold

SMC mold has excellent electrical insulation, arc resistance, so it has been widely used in the power system: motor commutator, terminal board, arc cover, cable distribution box shell, terminal distributor, cable bracket and other equipment are used in SMC. The research shows that the SMC polymer composite power cable bracket is the most superior one.

SMC mold has the following characteristics:

①High strength, light weight, weight is only 1/4 of steel, about 1/10 of concrete pipe, convenient transportation, convenient construction.

②The surface of the product is smooth and the friction coefficient is small, which does not damage the cable.

③The whole insulation, no electrical corrosion, can prevent eddy current.

④Good water resistance, can be used in wet environment or water for a long time.

⑤ Heat resistance, cold resistance, fire performance is excellent, can be used at -50℃-130℃.

⑥ Anti-corrosion, no rust, long service life, maintenance free.

The material has no recycling value, can eliminate the problem of theft.

⑧ Good insulation performance, no grounding, can reduce installation workload, save installation cost.

SMC cable bracket mold features:

SMC cable bracket mould can be widely used for laying power cables, control cables and communication cables in cable trench, cable tunnel, cable pipe working well and cable half layer.

① High strength and light weight. SMC polymer composites are mainly composed of glass fiber and thermosetting resin, which can strengthen and transfer load. The tensile strength of glass fiber is very high (3450MPa), and its content, length and laying form determine the strength of bracket products. SMC mold strength can be in the range of 30 ~ 1000MPa. Therefore, the amount, length and laying form of glass fiber can be designed according to the force, output, production technology and price bearing capacity of products.

② No creep. The rigidity of SMC cable bracket mold is twice that of glass fiber reinforced nylon bracket produced by some foreign companies. It does not deform even under long-term load.

③ Strong fire performance. Oxygen index is an important means to evaluate cable fire protection products. Oxygen index refers to the fire resistance of a fireproof product under maximum oxygen conditions. The use in engineering is determined according to the intensity of combustion. For example, under the condition of 30 cables, if cable ignition accident occurs, high temperature heat accumulation above 500℃ can be formed within 4 minutes, which leads to delayed ignition of cables along the direction. The more cables there are, the more combustible mass there is. The oxygen index of SMC cable bracket mold is greater than or equal to 70%. In line with the fire low smoke, no halogen, non-toxic safety requirements, fire performance is strong.

④ corrosion resistance. SMC cable bracket mould has good corrosion resistance, especially suitable for use in wet, salt fog, acid and weak alkali environment.

⑤Good insulation performance. Insulation properties can be adjusted according to the requirements of use. Generally, the insulation resistance is greater than or equal to 1.0 x 1012 ω.

⑥ Easy to use. The embedded bracket can be directly embedded into the wall of the cable trench, the screw hole bracket has been reserved for installation, directly fixed with screws, installation and maintenance is very convenient. Cable bracket bracket adopts circular arc smooth surface, no barb and parting line, will not strain the cable, and can reduce the labor intensity of workers.

⑦ Long service life. General service life: indoor more than 20 years, underground more than 50 years; Service life of aging resistant type: outdoor 20 years.

⑧ good economic benefits. SMC cable bracket mold integral structure, simplify the installation process, improve the installation efficiency, shorten the engineering period, reduce the cost of engineering and its strong corrosion resistance, no maintenance and replacement characteristics, its advantages are obvious.

MDC is a professional supplier of SMC mould, producing and manufacturing SMC cable bracket mould, experienced, deeply loved by customers, if you have demand, please contact us!

SMC Mold

The full name of SMC is Sheet Molding Compound. SMC is made of resin paste impregnated fiber or chopped fiber mat and covered with the polyethylene film on both sides. SMC belongs to the range of prepreg felt and is one of the most widely used molding materials in the world.
The SMC molding process is an advanced composite molding method, and the SMC mold is the basis of the molding process. Good product quality is guaranteed by reliable molds. Therefore, the design of the mold is particularly important in the entire SMC mold production work.
In the SMC mold design process, the mold cavity should be designed according to the specific dimensions of the product. In addition to this, it is necessary to select the appropriate material according to the surface quality requirements of the product and the size of the demand. In order to ensure product quality and process feasibility, the cutting edge and the ejection system of the mold should be designed reasonably. In order to make the product easy to demold, ensure product accuracy, strength and facilitate mold processing and other factors, the selection of parting surface should consider the following principles:
? In order to make the product easy to launch and simplify the ejection mechanism, the position of the parting surface should be such that the product can be left in the lower mold as much as possible after opening the mold;
? Minimize the damage of the flash to the appearance of the product, and at the same time, it should be easy to remove the residual flash;
? It is convenient for mold manufacturing and mold parts processing;
?For products with high requirements for radial dimensional accuracy, the influence of flash thickness on product accuracy should be considered, and the vertical parting surface can be taken to ensure the product radial accuracy;
?Ensure the strength of the product and avoid sharp corners and thin walls.

MDC in JEC World 2019

2019 JEC world was taken place on 12-14 March as scheduled. As the leading SMC/GMT mould manufacturer in China, MDC Mould always pay close attention to the changed and development of composites Industry.

In regards this composite exhibition, too many experts who have experienced in composite industry focus on the most advanced technology for Aero&Space, Auto&Transport, Construction&Energy, and introduce the discovery for the latest trends per industry. MDC keep to collect the information and growing up year by year

Please keep in touch with us, when any doubts on SMC/GMT Mould.

Taizhou Huangyan MDC Mould&Plastic Co.,ltd

Add: No.35-1 Qingfeng Rd, Huangyan North industrial estate, Taizhou City, ZheJiang, China, 318020

E-mail:[email protected];

Tel:+86-576-84616076

MDC mould, SMC mould, BMC mould, GMT mould, Compression mould

What is SMC Mould

SMC is sheet moulding.

SMC mould usually needs to use hydraulic press machine to produce parts. The cavity and core is fixed to top and bottom platens of machine. Once the material is placed into the open mould, the machine closes, mould gets heated, then the press pressure force material to flow all over the SMC mould. In the end, we can take the finished products from the mould.

SMC molding parts has good dimensional stability and excellent thermal resistance. So it is more and more widely used in heavy truck industry, bathroom, agri industry and other fields.

MDC mould, as a professional SMC mould manufacturer in Chian, provides the solution and proposal with our customers in the composite industry.

Please keep in touch with us, when any doubts on SMC Mould.

Taizhou Huangyan MDC Mould&Plastic Co.,ltd

Add: No.35-1 Qingfeng Rd, Huangyan North industrial estate, Taizhou City, ZheJiang, China, 318020

E-mail:[email protected];

Tel:+86-576-84616076

SMC mould

SMC MOULD application

As a professional SMC Mould manufacturer in china, MDC mould can provide SMC mould and low volume quantities of SMC molding service with our customers.

SMC Mould process produces high strength, complex parts in a wide variety of sizes. The SMC material charge is manually or robotically placed in SMC mould; the heated mold halves are closed, pressure can be available applied from 500T till 4000T at MDC workshop, cycle time ranges from one to five minutes, depending on part size and thickness. Features such as ribs, bosses and inserts can be molded in.

In-mold coating(IMC) and vacuum system in SMC mould are available to improve surface paint ability, eliminating the need for primer.
Color compounds can be customized.

Please keep us informed, when any questions or requirements.

MDC Mould&Plastic Co.,ltd

No.35-1 Qingfend Rd, Huangyan North industrial estate, Taizhou city, Zhejiang, China 318020

T:+86-576-84616076; F:+86-576-84616079

E-mail:[email protected]

MDC mould, SMC mould

SMC Mould in bathroom application

MDC Mould, as a professional SMC mold maker, has focus on composite mold including different process of technologies in Bathroom industry over 15 years.

Just take shower tray for example. In previous, these shower trays were used ceramics technology. But nowadays, it’s almost completely replaced by SMC, which is amazingly strong while also remaining light in weight. Moreover, the material is non-hygroscopic, non-corrodible and ideally suited for aesthetically pleasing shower trays. These fantastic properties made SMC the best choice of material for the manufacture of the shower tray range.

SMC shower tray mold

MDC Mould has successfully supplied SMC shower tray mold to customers all around the world. These shower trays are best in class and are very popular because of their extreme toughness and low weight design.

We have received extensive positive feedback about the mold running condition, and end customers are very satisfied with these products installation.

If you are looking for any similar SMC shower tray mold, please keep us in touch and speak with our technical experts. Our team of specialist are standing by to discuss your requirements you may have, and to help you get the exact product solution that you need.

MDC Mould&Plastic Co.,ltd

No.35-1 Qingfeng Rd, Huangyan North Industrial estate, Taizhou City,ZheJiang province, China 318020

T:+86-576-84616076; F:+86-576-84616079

E-mail:[email protected];

MDC mould, SMC mould

SMC Mold in Heavy truck industry

MDC Mould, as a professional SMC Mold maker in china, provided SMC Mold as well as solution in heavy truck industry.

SMC (Sheet Molding Compound) works well for heavy duty truck parts, especially ones requiring complexity, strength, and impact resistance.  One of the projects MDC mould is working on is a heavy truck with these SMC parts, including roof spoiler and passenger’s truck fender extensions.  Each of these SMC parts is very complex in geometry because of its complex application. The following is a picture of one of the SMC fender extensions.

If a part needed this much complexity was manufactured with sheet metal, it would have many more pieces of the assembly and much more bracing.  Metal would also not have the resistance to corrosion and impact that is enjoyed by this composite part.

This fender extension with SMC material is from a truck that has been on the road since 1993, with over 270,000 miles on it.  So you can obviously see that composite material has a good application.

Please keep us informed when any new projects required for discussion.

MDC Mould&Plastic Co.,ltd

No.35-1 Qingfeng road, Huangyan North industrial estate, Taizhou city, Zhejiang, China 318020

T:+86-576-84616076; F:+86-576-84616079

E-mail:[email protected]

MDC mould, SMC mould

SMC mold in Agri industry

MDC Mould, as a professional SMC Mold maker in china, has already produced many kinds of SMC tractor mold for our customers, including John Deere, CNH, AGCO, etc.

With new material development in Agriculture industry, lots of tractor manufacturers are trying to use composite material instead of metal parts, such as SMC hood, SMC side panel, SMC Fender, chin, headlamp, etc. Meanwhile, we’re very honor to get worked with tractor manufacturers for the development. Honestly speaking, SMC molds that MDC produced have been satisfied by them, and assembly&testing are very successful. Now we’re discussing the possibility for development of new types, and they plan to use SMC molding parts for other accessories.

SMC tractor mold

If you’re interesting in SMC mold at any industries, please don’t hesitate to keep us in touch as below:

MDC Mould&Plastic Co.,ltd

No.35-1 Qingfeng Rd, Huangyan North Industrial estate, Taizhou City, ZheJiang Province, China 318020

T:+86-576-84616076; F:+86-576-84616079

E-mail:[email protected];

MDC mould, SMC mould

SMC Battery box mold

MDC Mould, as a professional SMC mold maker, is working with our customers oversea developing SMC battery box mold.

In order to reduce CO2 emissions and protect environment, every country is encouraging car manufacturers to produce electrical car. Now you can say many E-cars on the road. Based on this info, MDC Mould is currently working with customers oversea making SMC Battery box mold. You know that battery box need electromagnetic shielding to avoid interferences with electrical devices such as radio, mobile, etc. Meanwhile, battery box has to be strong in case of cracking when people drive on the bad road condition. With development and trial in many years, customers made a final decision to use SMC instead of other materials.

SMC battery box mold

Now SMC battery mold has been used by many car manufacturers, such as VW, BMW, Daimler, etc.

If you have any doubts or request on this part, please don’t hesitate to keep us in touch as follows:

Taizhou HuangYan MDC Mould&Plastic Co.,ltd

Address:No35-1 Qingfeng Rd, Huangyan North industrial estate, Taizhou City, ZheJiang Province, China 318020

E-mail:[email protected]

Tel:+86-576-84616076;

Fax:+86-576-84616079

MDC mould, SMC mould

SMC Shower base Mold

MDC Mould, as a professional SMC shower base mold manufacturer in china, was developing a new technology with our customers oversea.

In current market, shower base is still using ceramics material or GRP material by hand layup technology. However, with new material development especially compostie industry, MDC Mould have convinced their customers oversea to use SMC material instead of traditional ceramics technology. Please refer to below pictures for reference.

SMC shower base mold

Currently, MDC mould team is still discussing with customers oversea regarding possibility of using new material which is able to get water and smoke sucking up. This new material will be healthy for human being. In the meanwhile, MDC Mould has been making this composite mold with different textures, and it becomes sucessful.

If you have any requests on bathroom parts, such as SMC shower base, SMC bathtub, SMC Sink, SMC wall plate, etc, please don’t hesitate to keep us posted, and MDC Mould team will give you support on tooling production.

Below is our contact details:

Taizhou HuangYan MDC Mould&Plastic Co.,ltd

Add: No.35-1 QingFeng Rd, HuangYan North Industrial Estate, Taizhou City, ZheJiang Province, China 318020

Tel:+86-576-84616076; Fax:+86-576-84616079

E-mail:[email protected];

MDC Mould, SMC mould, Compression mould